Proven Industrial Smoke Control Solutions for Cleaner, Safer Operations 

Managing smoke, airborne particles and toxic emissions is critical in fire training environments and other industrial applications where combustion processes generate toxic particles. An effective smoke extraction and filtration system not only protects personnel and the surrounding environment but also helps organisations meet increasingly stringent environmental and workplace safety requirements. 

At Airtight Solutions, we design and manufacture high-performance industrial smoke extraction systems engineered to capture, filter and safely discharge hazardous emissions. Our APM100-3000 filtration system is a proven solution for challenging applications, creating reliable performance with low operating and maintenance costs.

A Purpose-Built Smoke Extraction and Filtration Solution 

Airtight Solutions designed the APM100-3000 system is designed to extract, filter and collect fugitive smoke into a single filtration unit, creating one controlled discharge point for cleaner, safer operations. Unlike standard filtration systems, Airtight engineers every component to suit the specific application. As a result, the system delivers maximum filtration efficiency and extended filter life.

This includes the filtration media, pulse cleaning system, lime dosing system, air reservoirs and pulse valves, ensuring maximum filtration efficiency and extended filter life. 

For applications using complex smoke residues and combustion by-products, selecting the correct filtration media and system design is essential. Airtight tailors each solution to match the contaminants being captured, delivering long-term reliability and consistent performance.

Designed for Fire Training Smoke Control 

During live fire training exercises, significant volumes of smoke, heat and fine particulate matter are generated from multiple emission points. Without an effective extraction system, these contaminants can impact visibility, air quality and environmental compliance. 

Our solution incorporates custom-designed extraction hoods positioned over each primary and secondary emission source, capturing smoke and fumes before they disperse throughout the facility. 

The Airtight APM100-3000 filtration system processes the extracted air, removing harmful particulates before safely discharging clean air.

Engineered for Reliable Performance 

The Airtight APM100-3000 delivers:

• Minimum airflow capacity of 12,000 m³/h 

• Efficient filtration at a 20 mm/s filtration velocity 

• Differential pressure-controlled pulse cleaning for maximum filter life 

• Reduced maintenance requirements and lower operating costs 

• Safe handling of contaminated filtration media 

• Long-lasting performance in demanding industrial environments 

By optimising airflow, filtration efficiency and cleaning cycles, the system reduces wear on filter media while continuing consistent extraction performance.

Proven Industrial Smoke Extraction Systems Across Multiple Industries

The APM100-3000 filtration platform delivers proven performance across a range of industrial industries, including:

• Fire training facilities 

• Organic fuel and biomass boiler emission control 

• Industrial smoke extraction applications 

• High-temperature particulate filtration 

Our design approach draws on proven installations where long-term reliability and performance were critical project requirements. 

Why Smoke Extraction System Design Matters

No two smoke extraction applications are the same. 

Successful industrial filtration depends on much more than simply selecting a filter. Factors including contaminant characteristics, airflow requirements, hood design, filtration velocity and cleaning systems all influence long-term performance and operating costs. 

At Airtight Solutions, we engineer every smoke extraction system to suit the specific application, providing a complete solution rather than a standard solution.

Custom Smoke Extraction and Filtration Systems from Airtight Solutions

Whether you’re designing a new fire training facility, upgrading an existing smoke extraction system or looking for a proven industrial emissions control solution, Airtight Solutions has the engineering expertise to deliver. 

Our custom-designed smoke filtration systems are built for reliability, environmental compliance and long-term performance, helping organisations improve air quality while reducing maintenance costs and increasing equipment life. 

Contact Airtight Solutions today to discuss a custom smoke extraction and industrial filtration solution for your facility.